The automotive industry demands precision, durability, and efficiency in its manufacturing processes, and the PA66 material automotive buckle mold with a cedar tree standard mold base exemplifies these requirements. Designed to produce automotive buckles with accuracy and reliability, this mold is crafted from high-quality PA66 material and features a cedar tree standard mold base for seamless integration into manufacturing processes.
The PA66 material automotive buckle mold boasts precision engineering and design, ensuring consistent and high-quality production of automotive buckles. Its construction incorporates advanced features that enhance its functionality and performance.
Key Design Features:
PA66 Material: The mold is crafted from PA66 material, a high-performance thermoplastic known for its strength, stiffness, and resistance to heat and chemicals. This ensures durability and longevity, even under demanding manufacturing conditions.
Cedar Tree Standard Mold Base: Featuring a cedar tree standard mold base, the mold offers compatibility with various manufacturing systems and equipment. This standardization streamlines production processes and facilitates easy interchangeability with other molds.
Multiple Cavities: With 32 cavities in a single mold, the PA66 material automotive buckle mold allows for efficient mass production of automotive buckles. This multi-cavity design maximizes productivity while maintaining uniformity and consistency in the finished products.
Customization Options: The mold is available in multiple specifications, offering flexibility to meet diverse production requirements. From buckle sizes to specific design features, customization options ensure that the mold can adapt to varying automotive applications.
The PA66 material automotive buckle mold is equipped with advanced functionality to optimize manufacturing efficiency and product quality. Its innovative features contribute to seamless operation and precise molding.
Functional Characteristics:
High Precision Molding: The mold delivers high-precision molding capabilities, producing automotive buckles with intricate details and tight tolerances. This precision ensures that the finished products meet the exact specifications and quality standards required by automotive manufacturers.
Efficient Cooling System: Incorporating an efficient cooling system, the mold facilitates rapid cooling of the molten material during the molding process. This results in shorter cycle times, increased production throughput, and reduced energy consumption.
Ejector System: The mold is equipped with an advanced ejector system that efficiently removes molded parts from the cavities. This ensures smooth and reliable ejection of automotive buckles, minimizing downtime and productivity.
Runner System Optimization: The mold features an optimized runner system that minimizes material waste and reduces production costs. This ensures efficient use of raw materials and contributes to overall cost-effectiveness in automotive buckle production.
The PA66 material automotive buckle mold finds widespread applications across various stages of automotive manufacturing, playing a crucial role in the production of automotive buckles for diverse applications.
Key Applications:
Interior Components: Automotive buckles produced by the mold are used in interior components such as seat belts, safety harnesses, and child restraint systems. These components are essential for ensuring occupant safety and compliance with regulatory standards.
Exterior Trim: The mold is utilized for molding automotive buckles used in exterior trim components such as grille fasteners, bumper clips, and side molding attachments. These components contribute to the aesthetic appeal and functionality of vehicles.
Underhood Components: Automotive buckles manufactured by the mold are employed in underhood components such as cable ties, wire harnesses, and engine covers. These components play a crucial role in organizing and securing vehicle wiring and components.
Chassis and Suspension: The mold is used to produce automotive buckles for chassis and suspension components such as brake line retainers, fuel line clips, and sway bar bushings. These components contribute to the structural integrity and performance of vehicles.
The PA66 material automotive buckle mold with a cedar tree standard mold base is a versatile and essential component in automotive manufacturing, offering precision, reliability, and efficiency in the production of automotive buckles. With its advanced engineering, customizable design, and high-quality materials, this mold meets the demanding requirements of automotive manufacturers worldwide. From interior components to exterior trim, chassis, and suspension parts, the automotive buckles produced by this mold play a vital role in vehicle safety, performance, and aesthetics.
Specifications
Shanshutou FT6 has 32 holes, various specifications and can be customized
Precision Control
Precision control of molds and accessories | |||
Precision of the whole mold can reach | 0.005mm | Discharge machining accuracy tolerance up to | 0.003mm |
Precision of molding injection products can reach | 0.02mm | Discharge clear angle up to | 0.01mm |
Mould life time | 2 million times | Mirror discharge finish up to | Ra0.2 |
Mould material hardness | 30-90HR | Basic precision of Sardick wire-cutting jogging wire | 0.005mm |
Precision of flat grinding can reach | 0.001mm | Parallel, perpendicular, and straightness of the wire can be achieved | 0.002mm |
Cumulative tolerance of grinding 100 pieces in batch | 0.01mm | CNC machining accuracy | 0.005mm |
Grinding precision of tungsten steel parts | 0.002mm | CNC machining concentricity | 0.002mm |
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