Mold Core Material SKD61 Custom Frame Mold Ordinary Bent Tail Tie Nylon Cable Tie

As a professional nylon cable tie mold factory, we take pride in producing top-tier molds that meet the diverse needs of our clients. One of our standout offerings is the Custom Frame Mold for Ordinary Bent Tail Nylon Cable Ties, which uses the high-quality mold core material SKD61.

The choice of SKD61 as the mold core material for this custom frame mold is pivotal to its success. SKD61 is a high-quality hot work tool steel known for its toughness, wear resistance, and thermal stability. These properties make it ideal for the production of molds used in high-volume manufacturing environments. The durability of SKD61 ensures that the mold can withstand the rigors of repeated use without compromising the quality of the nylon cable ties it produces.

Our Custom Frame Mold for Ordinary Bent Tail Nylon Cable Ties is designed with versatility in mind, offering multiple specifications to meet the varied needs of our clients. The mold can produce cable ties in sizes ranging from 1.8100 to 2.0100 to 2.5*100, and additional specifications can be customized based on client requirements. This flexibility allows clients to order molds that precisely match their product dimensions, ensuring consistent quality and performance in the final cable ties.

The manufacturing process for our nylon cable tie molds involves a series of advanced steps designed to achieve the levels of precision and quality:

CNC Machining: Utilizing CNC machines, we carve out the intricate designs required for the nylon cable tie mold. This ensures high precision and consistency in all mold components.

Vacuum Heat Treatment: To enhance the strength and durability of the mold materials, vacuum heat treatment is applied. This process improves the material properties, making them more resistant to wear and tear, which is crucial for high-volume production runs.

Wire EDM and Slow Wire Cutting: These techniques are essential for shaping the detailed and complex parts of the mold. They provide the precision necessary for the mold to produce high-quality cable ties consistently.

Surface Grinding: Surface grinding ensures that all parts of the mold have a smooth finish, which is essential for the efficient release of molded products and the longevity of the mold itself.

Mirror Pulse Machining and Polishing: These final steps involve creating an ultra-smooth surface finish on the mold. This reduces friction and wear during the molding process, ensuring that the produced cable ties are free from defects and have a consistent appearance.

One of the key advantages of using SKD61 in our mold is its exceptional durability. The mold is designed to withstand up to 2 million molding cycles, offering a cost-effective solution for long-term production needs. The high-quality materials and meticulous craftsmanship ensure that the mold maintains its performance over extended periods, minimizing downtime and maintenance costs for our clients.

The production cycle for the Custom Frame Mold for Ordinary Bent Tail Nylon Cable Ties typically spans 4 to 6 weeks. This timeframe reflects our commitment to balancing thorough manufacturing processes with efficient project management, ensuring timely delivery to meet the demands of our clients. Once the molds are completed, they are securely packaged in wooden crates for safe transportation, ensuring that they arrive in good condition and are ready for immediate use.

Nylon cable ties produced by our custom frame mold find extensive applications across various industries. In the automotive sector, these cable ties are essential for securing wiring harnesses and ensuring the proper functioning of electrical systems in vehicles. In the electronics industry, they are used to organize and manage cables within devices and installations, contributing to overall system efficiency and safety.

Furthermore, in packaging and logistics, nylon cable ties play a crucial role in securing shipments, providing tamper-evident seals that ensure the integrity of packages during transit. Their use in construction and industrial applications further underscores their importance, as they are used to bundle and secure materials, ensuring that projects proceed smoothly and safely.

The ordinary bent tail design of the nylon cable ties produced by this mold offers several advantages. The bent tail provides an easy grip and insertion point, facilitating quick and efficient application, especially in tight spaces. This design also ensures a secure and reliable fastening mechanism, preventing slippage and ensuring that the cable ties remain tightly secured over time.