One of our flagship products is the High-Precision Mold Base Curved Tail Ordinary Nylon Cable Tie Mold, which employs the robust SKD61 material for its mold core. This mold is meticulously engineered to produce nylon cable ties with exceptional precision, durability, and reliability, ensuring performance across various applications.
The selection of SKD61 as the core material for this high-precision nylon cable tie mold is a testament to our commitment to quality. SKD61 is a high-performance hot work tool steel known for its toughness, wear resistance, and thermal stability. These properties are crucial for the production of molds used in high-volume manufacturing environments. The durability and resilience of SKD61 ensure that the mold can withstand the rigors of continuous use, producing high-quality nylon cable ties consistently.
Our High-Precision Mold Base Curved Tail Ordinary Nylon Cable Tie Mold is designed to offer unparalleled versatility. Clients can customize the mold to produce cable ties in a variety of specifications, such as 3.6*250-80, and additional sizes tailored to specific requirements. This customization capability allows clients to order molds that precisely match their product dimensions, ensuring that the final nylon cable ties meet their exact needs.
The manufacturing process for our nylon cable tie molds involves a series of sophisticated steps, each aimed at achieving the levels of precision and quality:
CNC Machining: We utilize CNC machines to carve out the intricate designs required for the nylon cable tie mold. This ensures high precision and consistency across all mold components.
Vacuum Heat Treatment: To enhance the strength and durability of the mold materials, vacuum heat treatment is applied. This process improves the material properties, making them more resistant to wear and tear, which is crucial for high-volume production runs.
Wire EDM and Slow Wire Cutting: These techniques are essential for shaping the detailed and complex parts of the mold. They provide the precision necessary for the mold to produce high-quality nylon cable ties consistently.
Surface Grinding: Surface grinding ensures that all parts of the mold have a smooth finish, which is essential for the efficient release of molded products and the longevity of the mold itself.
Mirror Pulse Machining and Polishing: These final steps involve creating an ultra-smooth surface finish on the mold. This reduces friction and wear during the molding process, ensuring that the produced nylon cable ties are free from defects and have a consistent appearance.
One of the key advantages of using SKD61 in our mold is its exceptional durability. The High-Precision Mold Base Curved Tail Ordinary Nylon Cable Tie Mold is designed to withstand up to 2 million molding cycles, offering a cost-effective solution for long-term production needs. The high-quality materials and meticulous craftsmanship ensure that the mold maintains its performance over extended periods, minimizing downtime and maintenance costs for our clients.
The production cycle for our High-Precision Mold Base Curved Tail Ordinary Nylon Cable Tie Mold typically ranges from 4 to 6 weeks. This timeframe reflects our commitment to balancing thorough manufacturing processes with efficient project management, ensuring timely delivery to meet the demands of our clients. Once the molds are completed, they are securely packaged in wooden crates for safe transportation, ensuring that they arrive in condition and are ready for immediate use.
Nylon cable ties produced by our high-precision mold find extensive applications across various industries. In the automotive sector, these cable ties are essential for securing wiring harnesses, ensuring the proper functioning of electrical systems in vehicles. In the electronics industry, they are used to organize and manage cables within devices and installations, contributing to overall system efficiency and safety.
The curved tail design of the nylon cable ties produced by this mold offers several advantages. The curved tail provides an easy grip and insertion point, facilitating quick and efficient application, especially in tight spaces. This design also ensures a secure and reliable fastening mechanism, preventing slippage and ensuring that the nylon cable ties remain tightly secured over time. The ergonomic design reduces application time and enhances the user experience, making it a preferred choice in various industries.
Specifications
3.6*250-80...various specifications can be customized
Precision Control
Precision control of molds and accessories | |||
Precision of the whole mold can reach | 0.005mm | Discharge machining accuracy tolerance up to | 0.003mm |
Precision of molding injection products can reach | 0.02mm | Discharge clear angle up to | 0.01mm |
Mould life time | 2 million times | Mirror discharge finish up to | Ra0.2 |
Mould material hardness | 30-90HR | Basic precision of Sardick wire-cutting jogging wire | 0.005mm |
Precision of flat grinding can reach | 0.001mm | Parallel, perpendicular, and straightness of the wire can be achieved | 0.002mm |
Cumulative tolerance of grinding 100 pieces in batch | 0.01mm | CNC machining accuracy | 0.005mm |
Grinding precision of tungsten steel parts | 0.002mm | CNC machining concentricity | 0.002mm |
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