As a mold manufacturing factory, we pride ourselves on producing high-quality, durable, and efficient molds tailored to meet the specific needs of our clients. One of our standout products is the Cold Runner Frame Mold Aircraft Head Latch Self-Locking Automobile Cable Tie Mold. This advanced mold is specifically designed to produce automobile cable ties with an aircraft head latch that self-locks, ensuring a secure and reliable fastening solution for various automotive applications.
The Cold Runner Frame Mold Aircraft Head Latch Self-Locking Automobile Cable Tie Mold can be customized to meet diverse client requirements. Whether clients need molds with multiple holes or specific configurations based on provided drawings and samples, we offer tailored solutions to ensure the final product perfectly fits their specifications. The customization options extend to the size and shape of the cable ties, with the ability to produce ties measuring 8.5*180-16, among other dimensions.
The manufacturing process of our automobile cable tie molds involves a series of sophisticated techniques to ensure precision, durability, and high performance. Here’s a closer look at the steps involved:
CNC Machining: We use CNC machines to carve out the intricate designs required for the automobile cable tie mold. This ensures high precision and consistency across all mold components.
Vacuum Heat Treatment: To enhance the strength and durability of the mold materials, we employ vacuum heat treatment. This process improves the material properties, making them more resistant to wear and tear, which is crucial for high-volume production runs.
Wire EDM and Slow Wire Cutting: These techniques are essential for shaping the detailed and complex parts of the automobile cable tie mold. They provide the precision necessary for the mold to produce high-quality cable ties consistently.
Surface Grinding: Surface grinding ensures that all parts of the mold have a smooth finish, which is essential for the efficient release of the molded products and the longevity of the mold itself.
Mirror Pulse Machining and Polishing: These final steps involve creating an ultra-smooth surface finish on the mold. This reduces friction and wear during the molding process, ensuring that the produced cable ties are free from defects and have a uniform appearance.
The choice of materials for our automobile cable tie molds is critical to their performance and durability. We offer a range of high-quality mold core materials including CR12MOV, 4CR13, 8407, H13, DC53, and SKD61. Each of these materials has specific properties that make them suitable for different production environments and requirements:
CR12MOV and 4CR13: Known for their high wear resistance and toughness, these materials are ideal for molds used in high-volume production runs.
8407 and H13: Renowned for their thermal stability and resistance to thermal fatigue, these materials are for applications involving high temperatures.
DC53 and SKD61: These materials offer hardness and toughness, making them suitable for molds that require both durability and precision.
The production cycle for our Cold Runner Frame Mold Aircraft Head Latch Self-Locking Automobile Cable Tie Mold typically ranges from 4 to 6 weeks. This timeframe reflects our commitment to balancing thorough manufacturing processes with efficient project management, ensuring timely delivery to meet the demands of our clients.
Once the molds are completed, they are securely packaged in wooden crates for safe transportation. This meticulous packaging ensures that the molds arrive at their destination in condition, ready for immediate use.
Our automobile cable tie molds are designed for longevity, with a lifespan of up to 2 million molding cycles. This durability translates into significant cost savings for our clients, as it reduces the need for frequent replacements and minimizes downtime. The high-quality materials and meticulous craftsmanship that go into each mold ensure consistent performance over extended periods, making these molds a smart investment for long-term production needs.
The cable ties produced by our Cold Runner Frame Mold Aircraft Head Latch Self-Locking Automobile Cable Tie Mold are used in a variety of automotive applications. They are essential for securing wiring harnesses, which are critical for the proper functioning of a vehicle's electrical system. These cable ties are also used in other automotive components, where secure and reliable fastening is necessary to ensure safety and performance.
Specifications
Aircraft head pin tie mold 8.5*180-16, can be customized with multiple holes, customized with drawings and samples
Precision Control
Precision control of molds and accessories | |||
Precision of the whole mold can reach | 0.005mm | Discharge machining accuracy tolerance up to | 0.003mm |
Precision of molding injection products can reach | 0.02mm | Discharge clear angle up to | 0.01mm |
Mould life time | 2 million times | Mirror discharge finish up to | Ra0.2 |
Mould material hardness | 30-90HR | Basic precision of Sardick wire-cutting jogging wire | 0.005mm |
Precision of flat grinding can reach | 0.001mm | Parallel, perpendicular, and straightness of the wire can be achieved | 0.002mm |
Cumulative tolerance of grinding 100 pieces in batch | 0.01mm | CNC machining accuracy | 0.005mm |
Grinding precision of tungsten steel parts | 0.002mm | CNC machining concentricity | 0.002mm |
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