Automobile Cable Tie Molds are specialized tools designed for the production of cable ties, which are essential fastening components in the automotive industry. These molds are engineered to meet the specific requirements of the automotive sector, where precision, durability, and adaptability are paramount.
The design of an Automobile Cable Tie Mold is intricate and requires a deep understanding of the materials, injection molding processes, and the end-use application of the cable ties. The mold is typically designed with a single-point hot runner system to ensure efficient and precise plastic flow, reducing material waste and improving the quality of the final product. The aircraft head pin, or the pin, is a critical component that aligns the mold halves and ensures the consistency of the cable tie's shape.
The choice of material for the mold is crucial. High-grade steel is often selected due to its durability and heat resistance, which are essential for the high-volume production of cable ties. The mold must be able to withstand the pressures and temperatures associated with the injection molding process without deforming or losing its precision.
One of the key strengths of an Automobile Cable Tie Mold is its customization capabilities. Manufacturers can tailor the mold to produce cable ties in various specifications, such as the 5.5*170-24 thread pattern mentioned. This allows automotive companies to order cable ties that perfectly match their specific needs, whether it's for engine bay fastening, under-the-hood applications, or interior use.
The production process of an Automobile Cable Tie Mold involves several stages, including design, CNC machining, assembly, and testing. The mold is typically machined using CNC technology to ensure precision and accuracy. The use of slow wire cutting and mirror pulse processing techniques ensures that the mold surfaces are smooth and free from defects, which is critical for the quality of the cable ties produced.
The ejection system of the Automobile Cable Tie Mold is designed to facilitate the smooth and efficient removal of the finished cable tie from the mold. The use of double-sided ejector pins ensures that the cable tie is ejected uniformly, reducing the risk of damage or deformation.
Quality assurance is a critical aspect of the production of Automobile Cable Tie Molds. Each mold undergoes rigorous testing and inspection to ensure that it meets the required standards. This includes testing for dimensional accuracy, surface finish, and overall performance.
Automobile Cable Tie Molds are designed to produce cable ties in high volumes, meeting the demands of the automotive industry. The molds are engineered for efficiency, with the capability to produce a large number of cable ties in a short amount of time. This is crucial for automotive manufacturers who require consistent and reliable supplies of cable ties.
The lifespan of an Automobile Cable Tie Mold is a testament to its quality and durability. A well-designed and manufactured mold can produce cable ties for up to 2 million cycles, ensuring a long-term return on investment for the automotive manufacturer.
The production cycle time for an Automobile Cable Tie Mold is typically between 4 to 6 weeks, depending on the complexity of the mold and the production schedule of the mold manufacturer. This timeline ensures that automotive companies can plan their production accordingly and maintain their supply chains effectively.
For international customers, Automobile Cable Tie Molds are carefully packed in wooden crates to ensure safe transportation. This packaging method protects the mold from damage during shipping and handling, ensuring that it arrives at its destination in condition.
The Automobile Cable Tie Mold is a sophisticated tool that plays a vital role in the production of cable ties for the automotive industry. Its design, material selection, customization capabilities, production process, ejection system, quality assurance, production volume, efficiency, mold lifespan, production cycle time, and export packaging all contribute to its status as a high-quality, reliable, and essential component in the manufacturing process. The ability to produce cable ties in various specifications, such as the 5.5*170-24 thread pattern, further highlights the versatility and adaptability of the Automobile Cable Tie Mold to meet the diverse needs of the automotive sector.
Specifications
Threaded tie-5.5*170-24, various specifications can be customized
Precision Control
Precision control of molds and accessories | |||
Precision of the whole mold can reach | 0.005mm | Discharge machining accuracy tolerance up to | 0.003mm |
Precision of molding injection products can reach | 0.02mm | Discharge clear angle up to | 0.01mm |
Mould life time | 2 million times | Mirror discharge finish up to | Ra0.2 |
Mould material hardness | 30-90HR | Basic precision of Sardick wire-cutting jogging wire | 0.005mm |
Precision of flat grinding can reach | 0.001mm | Parallel, perpendicular, and straightness of the wire can be achieved | 0.002mm |
Cumulative tolerance of grinding 100 pieces in batch | 0.01mm | CNC machining accuracy | 0.005mm |
Grinding precision of tungsten steel parts | 0.002mm | CNC machining concentricity | 0.002mm |
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